Supervisor, Manufacturing Process Quality

Seeking a hands-on leader to own line quality for MV switchgear. Must have strong experience in

,

,

,

, and in-depth product/test knowledge of

. Responsibilities include driving FPY, managing inspections, supplier quality/APQP, audits, and robust documentation.

in switchgear manufacturing;

preferred.

Own end-to-end in-line quality for switchgear assembly and testing operations, driving defect prevention, robust process controls, and rapid problem resolution. Lead Quality at the shopfloor to ensure safe, compliant, and reliable products that meet customer requirements and applicable standards.

•

Ensure First Pass Yield (FPY) and Right-First-Time across assembly, in-process, and final testing; maintain robust control of CTQ parameters. •

Create, maintain, and audit Process FMEA and Control Plans; ensure controls are implemented and effective at the line. •

Lead high-impact root cause analysis and corrective actions using

; verify CAPA effectiveness and sustainment. •

Define and execute incoming, in-process, and final inspection plans; supervise usage decisions, and non-conformance management. •

Ensure adherence to

QMS; support audits and continuous improvement. (Exposure to

is a plus.) •

Oversee assembly and testing of

,

, and associated switchgear modules; ensure compliance to relevant IEC/IS standards and type/routine tests. •

Deploy

,

, capability studies (Cp/Cpk), control charts, drive data-based decisions. •

Collaborate with SQA for

of critical components; qualify changes; monitor supplier PPM and incoming quality. •

Inspection Plans, SOPs, WI, ECNs; ensure controlled documents on the line. •

Use

for inspection lots, notifications, NCRs, usage decisions, and production traceability; drive digitized quality dashboards. •

Coach operators and line leaders on defect prevention, standard work, and safe quality practices; run layered process audits (LPA). •

Support field returns analysis, warranty issues, and customer audits; drive lesson-learned back into the line.

•

•

using

methodologies •

SPC, MSA (GR&R), 5-Why, Fishbone, Pareto, Control Charts, Cp/Cpk •

(assembly, functional testing, dielectric/mechanical endurance, contact timing) •

(QMS); exposure to

preferred •

Incoming/In-process/Final; electrical tests (dielectric/primary injection), mechanical checks, torque, micro-ohm, timing analyzer •

Hands-on with

(inspection plans, lots, notifications, usage decision) •

Understanding and execution with suppliers; documentation review and approvals

•

and

•

•

equivalents for India context •

Short-circuit, dielectric, thermal, mechanical endurance, routine verification for circuit breakers and vacuum interrupters •

Calibrated instruments usage; torque tools, micro-ohm meters, hipot testers, timing analyzers; gauge control •

ECN/ECO governance, deviation/concession control, DFM/A with Manufacturing •

Green Belt (preferred) with demonstrated

projects •

LPA, internal/external audits, customer audits; audit closure management •

Electrical safety at test bays; lock-out/tag-out (LOTO) awareness •

Strong technical writing for SOPs, WI, CAPA reports, 8D dossiers

•

in

•

improvement •

,

reduction •

and

•

Incoming PPM, PPAP on-time, audit scores •

No. of findings and closure time •

(Cost of Poor Quality) reduction

•

60% for gemba, LPA, and real-time problem solving •

As needed for production continuity •

Plant/Unit (add specific site) •

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