Sr. Packaging Engineer - Thermal Materials, AI Satellites (Starmind)
About the role
SR. PACKAGING ENGINEER – THERMAL MATERIALS, AI SATELLITES (STARMIND)
RESPONSIBILITIES
- Own the full lifecycle of advanced packaging through board assembly process development - including requirements capture, materials selection, prototyping, process optimization, manufacturing, and failure analysis.
- Drive system trades, requirements capture, materials selection, prototyping, manufacturing, failure analysis.
- Spearhead the development integrated thermal solutions including next generation TIMs to improve package performance.
- Own the full lifecycle of equipment specification, qualification, and ramp.
- Build supply chains for die, packages, components, consumable chemicals, and equipment for satellite compute manufacturing. Define incoming acceptance criteria for components and materials.
- Work closely with engineers from adjacent disciplines (mechanical, thermal, materials, electrical, software, test engineering, supply chain, silicon design, etc.) to deliver tightly integrated, high-performance hardware
- Challenge assumptions, question requirements, learn from your mistakes, and approach problems with an open mind
- Collaborate closely with leadership and stakeholders across all departments - including design, reliability, production, and supply chain to deliver best in class electronics.
- Manage compliance risks, ensuring safety and environmental compliance with industry standards.
- Mentor and develop engineers, providing technical guidance and project oversight.
BASIC QUALIFICATIONS
- Bachelor's degree in materials science, mechanical engineering, or similar discipline.
- 5+ years experience in microelectronics device research or manufacturing.
PREFERRED SKILLS AND EXPERIENCE
- Experience in hardware, robotics, automation, or manufacturing environments
- Experience designing tooling, fixtures, or jigs for assembly or test applications
- Exposure to scripting or data analysis tools (e.g. MATLAB, JMP, or equivalent) for process data analysis or automation
- Experience working with precision assemblies, robotic systems, or automated pick-and-place equipment
- Familiarity with manufacturing process development methodologies (e.g., PFMEA, process capability studies, SPC)
- Exposure to GD&T and tolerance analysis as applied to fixture and tooling design
- Experience with or interest in production data systems, MES, or manufacturing traceability infrastructure
- Familiarity with cleanroom or controlled-environment manufacturing practices
ADDITIONAL REQUIREMENTS
- Ability to work extended hours or weekends as needed for mission critical deadlines
- Some travel may occasionally be required
ITAR REQUIREMENTS
- To conform to U.S. Government export regulations, applicant must be a (i) U.S. citizen or national, (ii) U.S. lawful, permanent resident (aka green card holder), (iii) Refugee under 8 U.S.C. § 1157, or (iv) Asylee under 8 U.S.C. § 1158, or be eligible to obtain the required authorizations from the U.S. Department of State. Learn more about the ITAR here .
SpaceX is an Equal Opportunity Employer; employment with SpaceX is governed on the basis of merit, competence and qualifications and will not be influenced in any manner by race, color, religion, gender, national origin/ethnicity, veteran status, disability status, age, sexual orientation, gender identity, marital status, mental or physical disability or any other legally protected status.
Applicants wishing to view a copy of SpaceX's Affirmative Action Plan for veterans and individuals with disabilities, or applicants requiring reasonable accommodation to the application/interview process should reach out to EEOCompliance@spacex.com .
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