Materials Engineer, AI Satellites (Starmind)

• Rapidly develop high-reliability microelectronics packages, cooling systems, and radiator hardware for satellites.

• Own the full lifecycle of materials specification, validation, and process development - including device modeling, characterization of performance metrics, and materials failure analysis.

• Drive system trades, requirements capture, materials selection, prototyping, manufacturing, failure analysis.

• Build supply chains for build-up layers, plating chemicals, coatings, thermal interface materials, and other materials for compute and satellite manufacturing. Define incoming acceptance criteria for materials.

• Address materials and process challenges in advanced packaging while spearheading the development of next-generation TIM materials to improve packaging performance.

• Specify and implement in-process metrology tools for quality control. Design thermal test vehicles and test setups to evaluate material/electronic properties. Integrate simulation tools with experimental data to guide and drive targeted improvements via material or process changes.

• Work closely with engineers from adjacent disciplines (mechanical, thermal, electrical, software, test engineering, supply chain, silicon design, etc.) to deliver tightly integrated, high-performance hardware

• Challenge assumptions, question requirements, learn from your mistakes, and approach problems with an open mind

• Manage compliance risks related to materials and processes, ensuring safety and environmental compliance with industry standards.

• Collaborate closely with leadership and stakeholders across all departments - including design, reliability, production, and supply chain - to integrate materials innovations into product roadmaps and ensure accountability for operations and reliability.

• Bachelor's degree in materials science, mechanical engineering, or other engineering discipline

• Experience in microelectronics device research or manufacturing

• Master's degree in materials science or similar field

• Internship, co-op, or early-career experience in hardware, robotics, automation, or manufacturing environments

• Experience designing tooling, fixtures, or jigs for assembly or test applications

• Exposure to scripting or data analysis tools (e.g., Python, MATLAB, or equivalent) for process data analysis or automation

• Experience working with precision assemblies, robotic systems, or automated pick-and-place equipment

• Familiarity with manufacturing process development methodologies (e.g., PFMEA, process capability studies, SPC)

• Experience with or interest in production data systems, MES, or manufacturing traceability infrastructure

• Familiarity with cleanroom or controlled-environment manufacturing practices

• Ability to work extended hours or weekends as needed for mission critical deadlines

• Some travel may occasionally be required

• To conform to U.S. Government export regulations, applicant must be a (i) U.S. citizen or national, (ii) U.S. lawful, permanent resident (aka green card holder), (iii) Refugee under 8 U.S.C. § 1157, or (iv) Asylee under 8 U.S.C. § 1158, or be eligible to obtain the required authorizations from the U.S. Department of State. Learn more about the ITAR here .

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Applicants wishing to view a copy of SpaceX's Affirmative Action Plan for veterans and individuals with disabilities, or applicants requiring reasonable accommodation to the application/interview process should reach out to EEOCompliance@spacex.com .