Senior Engineer I, Electromechanics
MISSION
Key Responsibilities
- Design and develop LV electrical distribution products in alignment with technical specifications and market needs.
- Lead the end-to-end product development process including design, prototyping, testing, documentation, and manufacturing readiness.
- Apply hands-on expertise in LV products such as MCCBs, ACBs, switches as well as accessories
- Conduct detailed engineering analysis using design fundamentals and tools (e.g., material strength, tolerance stack-up, mechanism design).
- Utilize 3D CAD software (e.g., Pro/ENGINEER) for complex design feasibility studies and modeling.
- Demonstrate strong knowledge of manufacturing processes and tooling for both metallic and plastic components.
- Perform Design for Manufacturing (DFM) and Design for Assembly (DFA) evaluations, recommending alternative materials and production methods.
- Conduct design for reliability & robustness. Apply six sigma requirements like QFD, DFMEA, P-Diagram
- Manage prototype development, build, and testing activities.
- Conduct root cause analysis and implement corrective actions for design issues.
- Collaborate with cross-functional teams including manufacturing, sourcing, finance, marketing, and suppliers to ensure design validation and production readiness.
- Define & carry out product qualification as well as validation testing. Support certification testing as per IEC testing (IEC 60947) using knowledge of standard, test procedure & acceptance criteria. Root cause analysis in case of failure.
- Maintain and update comprehensive product documentation including drawings, BOMs, and design guidelines.
- Develop and update product documentation including drawings, BOM's and design guides. Product release in PDM softwares
Qualifications & Skills
- Bachelor's degree (B.E./B.Tech) in Mechanical or Electrical Engineering.
- 5-8 years of experience in the design and development of low voltage electrical distribution devices / circuit breakers.
- Proven expertise in product design, production engineering, and value engineering.
- Understanding of product testing as per IEC 60947. Knowledge of test procedure, acceptance criteria.
- Knowledge of LV circuit breakers (ACB / MCCB ), product costing, and quality standards.
- Knowledge on circuit breaker sub systems & design including mechanism, current path, arcing, venting etc.
- Understanding of manufacturing processes such as molding, casting, and assembly, including tooling design.
- Proficient in CAD/CAE tools (e.g., Pro/ENGINEER) and mechanism design with dimension chain analysis.
- Basic project management capabilities.
- Good communication and interpersonal skills; and collaborate with global stakeholders.
- Self-motivated, analytical, and solution-oriented with a positive and persuasive approach.
- Familiarity with Agile methodologies is an added advantage.
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